Extended Folding Large Container

(FLC) using mirror welding.

The use of plastic injection moulded large folding containers is widespread throughout logistics. The benefits these containers give are, a large internal volume, high pay load and an efficient return size when folded.

Description

The standard sizes follow pallet sizes of 1200 x 800 and 1200 x 1000mm
For customers who require sizes outside of the standard size, CPL have the specialised equipment and expertise to make larger versions. For example, we can take two standard 1200 x 1000mm containers and cut them and weld them together to make one 1970 x 1000mm container.

The welding is carried out using a specialist mirror welding machine. The box base and sides are reinforced with the addition of steel if required. The extended length box is still capable of being folded and stacked.

Materials

High-Density Poly Ethylene (HDPE)
or
PP (polypropylene)

Our Products

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Aerospace Kitting Box

The main purpose of the kitting box is to allow the stores area to provide a full kit of components to lineside for assembly. The components are presented in the exact quantity and in an ergonomic manner for the build.

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Vacuum forming for the automotive industry

CPL have many years’ experience of producing vacuum formed trays for the automotive industry. We fully understand the complex logistics loops of the worldwide supply chain. This enables us to ask the right questions at the design stage to come up with the right solution.

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Differential Housing

CPL were invited to quote for the complete transport solution for differential housings being transported from Eastern Europe to the UK. The request was to achieve a target minimum pack density of 48 units for the given pallet size we achieved 60.

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Folding Eurobox

There are numerous stacking euroboxes boxes available and there are also many folding euroboxes available. Our solution combines both.

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Sleeve Packs

Regardless of whether you sell industrial parts/components to B2B clients, send consumer goods to individuals, or are part of a multinational supply chain, having items damaged in transit can have a (significant) detrimental impact on your business success. CPL solutions are proven to minimise this.

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Extended Folding Large Container

The use of plastic injection moulded large folding containers is widespread throughout logistics. The benefits these containers give are, a large internal volume, high pay load and an efficient return size when folded.

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Vacuum Formed Clamshell

CPL worked with an automotive customer to produce packaging for a large hi-value component. The component weight is 175kg. The transit loop was from UK manufacturer to UK logistics hub and UK Assembly plant.

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Fabricated box

CPL worked with a major industrial machine manufacturer to develop a container to hold all of the components that made up their exhaust system.

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Hopper and Chute Boxes

CPL have been working with Novara Trading AG of Wollerau Switzerland to develop a range of containers that dispense small components in a controlled manner.

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Thermoformed products

Our thermo formed products start with design. We have many years’ experience of tool design and with our CAD capabilities, this enables us to effectively and efficiently work with the customer to come up with the best design possible. We are very experienced in selecting the right material to use and quickly establish the optimal gauge to give the lowest cost product that works.

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Sheet Extrusion / Extruded Sheets

At CPL we are in a unique position, in that we manufacture our own high quality sheets of plastic using our own on-site extrusion machinery and technology. Using raw plastic materials in pellet form, and returned plastic that is recycled, to enable a sustainable product (by closing the loop), we can create the exact size, finish, plastic content and colour you require.

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